Method of applying drive link screws



June 26, 1962 H. G. MUENCHINGER METHOD OF APPLYING DRIVE LINK SCREWS Original Filed May 28, 1957 2 Sheets-Sheet 1 432% dfm m/zm ATTORNEYS y 2/ U W 4/ June 26, 1962 H. G. MUENCHINGER 3,

' METHOD OF APPLYING DRIVE LINK SCREWS Original Filed May 28, 1957 2 Sheets-Sheet 2 E15. E15- E12 INVENTOR ATTORNEY5 United States Patent 3,040,425 METHQH) @F APPLYKNG DREVE LINK SQREWS Herman G. Muenchinger, Chaplin, Conn, assignor, hy mesne assignments, to NornaLites, inc, New York, N.Y., a corporation of Delaware Original appiieation May 28, 1957, Ser. No. 662,258,

new Patent No. 2,943,d56, dated August 9, 1966. Divided and this application Apr. 13, 1959, tier. No. 806,109

2 Claims. (Cl. 29-413) This application is a division of my copending application Serial No. 662,25 8, filed May 28, 1957, now Patent No. 2,948,056, granted August 9, 1960. The aforesaid application describes and claims a rod of recurring pattern comprising a connected string or strand of individual fasteners, and also discloses a method and apparatus for applying such fasteners. The claims of the present application are directed to such method.

A connected series of individual screws, commonly known as screw stic and a method of applying such screws to work, are disclosed in US. Patents Nos. 2,247,- 499 and 2,286,809, respectively; Such screw sticks, and the method in question, have had considerable success in industry, particularly in applications involving the use of very small screws, which are naturally difficult to handle and apply individually. A disadvantage, however, of the screw stick and method aforesaid is that since the screws are provided with the usual helical threads, each screw must be applied to the work by rotating the entire screw stick through a number of revolutions equal to the number of turns of thread which are embedded in the work. This results in an unavoidable limitation of the length of a screw stick, and it has been the practice to supply the latter in lengths of only a few inches up to a :foot or so.

The aforesaid copending application discloses a new type of fastener arranged in the form of an integral strand of individual fasteners fabricated from .a single length of metal stock, each such fastener comprising 'head and shank portions, the shank of each fastener being joined to the head of the next fastener by a relatively thin neck, the shank portion of each fastener being provided with generally circumferential ridges interrupted by at least one longitudinal flute, whereby the fasteners may be applied to the work by means of an axial movement followed by a partial rotation only. The generally circumferential ridges may take the form of an interrupted helical thread or a plurality of separate annuli, and the thread form may be conventional V -type, wedge-type, or otherwise as desired, or as required by the material into which the fasteners are to be inserted. The longitudinal flutes may vary in number and circumferential extent depending, also, upon the characteristics of the materiai with which the fastener is to be used. The circumferential ridges may be contiguous, or may be separated by flat shank surfaces. The head portions of the fasteners may be of any desired shape adapted to be engaged by a tool for the purpose of imparting rotary motion and also adapted to be engaged for imparting axial movement toward and into the work. That is, the periphenal outline of the head portion may be polygonal, or it may be generally circular but provided with offsets or flats to provide for the aforesaid tool engagement.

An object of the present invention is the provision of a method for applying fasteners of the type described above and comprising the steps of utilizing a strand of interconnected fasteners, imparting axial movement to said stnand for causing the foremost fastener of the strand to penetrate the work, and imparting a partial rotation to that portion of the strand immediately adjacent the foremost fastener for the purpose of securing the latter in the hole and separating it from the strand.

' ticular moment.

employed herein, does not, however, connote the forma- Other and further objects, features and advantages will be apparent from the description which follows, read in connection with the accompanying drawings in which FIGURE 1 is an elevational view, partly in section, and partly diagrammatic, of a semi-automatic device for applying fasteners according to the method of the present invention;

FIGURE 2 is a horizontal section on line 2-2 of mouse 1 FIGURE 3 is a fragmentary vertical axial section of the lower portion of the device illustrated in FIGURE 1;

FIGURES 4 and 5 are sectional views on lines 4-4 and 5-5, respectively, of FIGURE 3;

FIGURES 6, 7, 8 and 9 are elev-atiorlal views of individual fasteners which may be used in the method of the present invention, illustrating different suitable thread forms;

FKG URES l0, 11, 12, 13 and 14 are plan views of individual fasteners, illustrating optional peripheral head outlines;

FIGURES 15, 16 and 17 are plan views, respectively, of a pro-formed hole for receiving a fastener, the same hole with the shank of a fastener inserted therein, and

the same hole and fastener shank after the latter has been rotated through 45.

In order to facilitate an understanding of the invention, reference is made to the embodiment thereof shown in the accompanying drawings and detailed descriptive language is employed. It will nevertheless be understood that no limitation of the invention is thereby intended and that various changes and alterations are contemplated such as would ordinarily occur to one skilled in the art to which the invention relates.

Referring first to FlGURE 1 for a view of a portion of a rod of recurring pattern comprising a strand 20 of individual fasteners 21, it will be seen that the reduced end 22 of the shank portion of each fastener is connected to the head 23 of the adjacent fastener 21 by a relatively thin neck 24, which is frangible. To the foregoing extent the strand an is similar to the screw stick disclosed in United States Patent No. 2,247,499, but otherwise the strand of fasteners employed in the method of the present invention differs notably from the aforesaid screw stick. The present strand of fasteners is preferably manufactured from a continuous wire of indefinite length and with the use of a multi-stage forging machine. The wire need not be rotated during its fabrication into a strand of fasteners and, therefore, may be of any desired length, and may be fed directly from a reel to the forming apparatus. The peripheral outline of the head portions 23 of the fasteners is imparted by suitable forming steps during fabrication of the wire or the strand, as is, likewise, the profile of the shank portion. The thread andfiutes may, for example, be formed on the shank by rolling with suitable dies, the wire being permitted sufficient torsional flexure to allow for the necessary rotation of that portion undergoing thread formation at any par- The expression thread formation, as

tion of a continuous helical thread as in the case, for example, of the aforesaid screw stick of Patent No. 2,247,499, but refers to the formation of the interrupted circumferential ridges heretofore mentioned and illustrated in more detail in FIGURES 6-9, inclusive.

7 FIGURE 6 shows a fastener 21 the shank portion of which is provided with an interrupted helical V-type thread 25 the interruptions taking the form of flutes 26 which may be given a slight helical inclination as shown. For most applications, four such flutes may be used, and each of them may extend over an angle of 45 that is to say, there may be four interrupted thread portions in eachturn, spaced by four flutes equal to each other in angular extent and equal also in angular extent to the thread portions.

The fastener 27 of FIGURE 7 is provided with interrupted annular ridges 28 of V-form, spaced by axially directed flutes 29. In FIGURE 8 the fastener 30 is provided with interrupted annular ridges 31 of wedge-form, each said ridge having a surface 32 lying substantially normal to the axis of the fastener and a surface 33 lying at an acute angle to the surface 32. Such a formation, of course, provides increased resistance to axial withdrawal of the fastener from the work. In this embodiment the flutes 34 extend axially, as in the case of FIG- ,URE 7.

FIGURE 9 illustrates a fastener adapted for use with harder material, both the circumferential ridges and the longitudinal flutes being fewer in number. In this case, the circumferential ridges take the form of a helical V-type thread 35 of high pitch, the turns of which are separated by flats 36. The threads are interrupted by two oppositely disposed axially directed flutes 37-which may be somewhat wider than in the other described forms. Thus, in rotating the fastener to fix it in the material, fewer threads are forced into the material than would otherwise be the case. The advantage flowing from this arrangement will be more readily understood after a description of the method of applying the fasteners, which is as follows.

The material or work into which the fasteners are to be inserted must first be provided with untapped holes of a diameter somewhat less than that of the crests of the circumferential ridges or threads and it may for example be only slightly larger than the root diameter of the ridges. The particular fastener selected is then driven into the hole in an axial movement during which the interrupted ridges or teeth perform an operation in the nature of a broaching cut, leaving ribs of undeformed material between the groups of ridges or teeth, corresponding to the flutes of the fastener. When full penetration has been effected and the undersurface of the head portion of the fastener is flush against the work, the fastener is then given a partial rotation, preferably equal to the angular width of a flute, whereby the ridges 25, 28, 31 or 35, as the case may be, perform a tapping operation upon the aforesaid ribs of work material which were theretofore undisturbed. The ridges of the fastener are thus firmly locked in to the ribs of work material, securing the fastener in place and at the same time the neck 24, connecting the inserted fastener to the rest of the strand, is broken. That is, the force necessary to produce the aforesaid rotation of the inserted fastener is applied through the next fastener and the connecting neck and is suflicient, after the ridges have penetrated the ribs 42 to the desired extent, to cause the neck 24 to shear off. It will be appreciated that the thickness of the neck 24 must be proportioned to the strength of the metal stock from which the fastener strand is made, to the extent of desired rotation of the inserted fastener, and to the hardness of the material of the work, so that the neck will shear off ofi when, but only when, the desired rotation of the inserted fastener has been achieved. This operation is illustrated in FIGURES -17 wherein'FIG- URE 15 shows the pre-formed, untapped hole 40 in the work material. In FIGURE 16 a fastener 21 has been forced into the hole leaving ribs 42, the material between the ribs 42 having been broached away and deposited at the bottom of the hole. In FIGURE 17 the fastener 21 has been rotated through 45 with the result that the ridges have been forced into the ribs 42, locking the fastener into the hole somewhat in the manner of the familiar bayonet joint mode of attachment.

'In the method just described, the fastener illustrated in FIGURE 6 was employed, which fastener embodies flutes 26 which have a slight helical inclination. Therefore, during the axial movement of the fastener into the hole, the latter will execute a slight rotational movement as well, but this is of insuflicient extent to cause breakage of the neck 24 connecting the fastener 21 to the next fastener in the strand. In the case of the fastener illustrated in FIGURES 7, 8 and 9, of course, since the flutes are axially directed, such slight rotational movement of the fastener, during its insertion into the work, will not occur.

The method of the present invention may be carried out by using the device illustrated in FIGURES 1, 2 and 3. Referring to FIGURE 1, the device comprises a frame consisting of a base plate Si), vertical frame members 51 and 52, secured on the base 50, and a cross head 53 connecting the upper ends of the aforesaid vertical members. A cylinder 54 is slidably mounted between the members 51 and 52, the cylinder head 55 being provided with lugs 56 which engage grooves 57 and 57 formed in the members 51 and 52. Downward movement of the cylinder 54 is limited by contact between the head 58 and the base plate 50, while upward movement of the cylinder may be limited by means of an adjustable stop 59 in the groove 57. The cross head 53 of the frame is provided with adjustable studs 60 each of which carries a seat 61 to which is attached one end of a helical spring 62. The other end of each spring 62 is secured to a boss 63 on the cylinder head 55. By adjusting the studs 60, the cylinder 54 may be given a bias either upwardly or downwardly, as may be required in any particular case.

A piston 65 is slidably mounted within the cylinder 54, and is secured on a piston rod 66 which extends outwardly through either end of the cylinder. The rod 66 is provided with a central bore of a diameter sufficient to accommodate a strand 29 of connected fasteners. The rod 66 carries, at its lower end, a chuck 67, seen in greater detail in FIGURES 3, 4 and 5, which chuck is spaced from the base plate 50 by a frusto-conical collar 68 secured to the plate 50. Upward movement of the rod 66 is, of course, limited by contact between the chuck 67 and the collar 68, but may be adjustably limited at a point short of such contact by means of an adjustable stop 69 carried by the rod 66 beneath the cross head 53 of the frame.

The upper cylinder head 55 carries a parti-cylindrical member 70 having a cam groove 71 while the piston rod 66 carries a cam follower 72 (FIGURE 2) which engages the cam groove 71. The cam follower 72 is secured on an arm 73 having an eye 74 which encircles the piston rod 66 and is adjust-ably fixed thereto in any suitable manner. As will be seen in FIGURE 1, the cam groove 71 extends, for a distance, parallel to the axis of the piston rod 66, and has a further portion which is given a helical inclination. Therefore, longitudinal movement of the cylinder 54 relative to piston 65, in a direction to cause the cam follower 72 to progress downwardly in the cam groove 71, produces no relative angular movement of such parts through a certain portion of such relative longitudinal movement, but when such relative longitudinal movement exceeds a predetermined extent, further relative longitudinal movement produces rotation of the rod 66 relative to the cylinder 54; and since the latter is prevented from rotating through its connection with the frame members 51 and 52, a rotation of the piston rod 56, relative to the frame, ensues.

Referring now to FIGURES 3, 4 and 5, it will be seen that the chuck 67 comprises a sleeve 75 secured to the lower end of the hollow piston rod 66 by means of a set screw 76, and a collar 77 secured within the sleeve 75 by means of a set screw 78, and abutting the lower end of rod 66. The collar 77 is provided with a through aperture having a cross-section similar to the peripheral outline of the fasteners with which it is to be used, and adapted to accommodate the same with just sufficient clearance to permit their ready passage therethrough in an axial direction. That is, the strand 20 is not rotatable relative to the collar 77 but, upon rotation of the latter, the fastener heads which, at the moment, lie within the collar 77 are positively engaged and given a rotary motion equal to that of the collar.

Both the sleeve 75 and the collar 77 are provided, at their lower ends, with oppositely disposed, aligned slots 79, 79' and 80, 80', respectively, to accommodate springpressed pawls 81, 81, carried by the sleeve 75. The

pawls 81, 81 are adapted to engage behind the head of a fastener 21 and ensure downward movement of the strand 20 when the rod 66 is moved downwardly by force applied to the piston 65. A spring-pressed detent 82 is adapted to engage behind the head of an adjacent fastener 21 to prevent upward movement of the strand 20 when the rod 66 is moved upwardly by reason of force applied to the underside of piston 65. Both the pawls 81, 81 and the detent 82 are so shaped as to permit relative downward movement of the strand 20.

Referring now to FIGURE 1, it will be seen that the chamber 85 within the cylinder 54 and above the piston 65 is connected through conduit 86 to a first port of a multi-port valve 87 which, for example, maybe solenoid operated. The valve 87 is connected through a conduit 88 with any suitable source of pressure fluid. The cylinder chamber 89 below the piston 65 is connected through a conduit 90 with a second port in the 'valve 87, which is also connected to exhaust through a port 91. Upon operation of the valve 87 to interconnect conduits 86 and 88, on the one hand, and conduit 90 and port 91 on the other hand, pressure fluid is admitted to cylinder chamber 85 and piston 65 is forced downwardly, carrying with it the piston rod 66. By this movement the endmost fastener 21 of the strand 20 is inserted in a preformed hole in the work until the undersurface of the head 23 is flush with the upper surface of the work. At this point, since the piston 65 cannot move further in a downwardly direction, the pressure in chamber 85 causes the cylinder 54 to move upwardly against the pressure (or with the aid of the tension, as the case may be) of springs 62. During the aforesaid downward movement of the piston rod 66, the cam follower 72 has traversed the axial portion of the cam groove 71 in the cam 70. Upward movement of the cylinder, of course, produces further relative movement between the cam and cam follower, during which the cam follower is caused to traverse part of the helically inclined portion of the cam groove 71, 7

thus causing rotation of the piston rod 66. This rotation of rod 66 causes the ridges of the fastener, which has been inserted in the work, to penetrate the ribs of undisturbed work material as previously described, thus locking the fastener into the work, and at the same time, causes the neck 24 connecting the inserted fastener to the remainder of, the strand to be severed by a twisting action, thus completing the operation of applying the fastener. The operator then reverses the position of the valve 87, by

suitable operation of an electric switch or other means (not shown) connecting conduits 88 and 90 and connecting conduit 86 to port 91. This causes pressure fluid to be introduced into chamber 89 and connects chamber 85 to exhaust, whereupon cylinder 54 is moved downwardly against the base plate and piston is moved upwardly until the stop member 69 on the rod 66 engages the underside of cross head 53, when the apparatus will be in the condition illustrated in FIGURE 1, and is ready to repeat the operation of applying a fastener. The only rotation of the strand 20 which occurs during the applying operation is a minor rotation of that portion of the strand which is engaged within the collar 77. This results in a slight torsion-a1 flexure of an adjacent portion of the strand, which is easily taken up without damage to the necks 24 other than that connecting the inserted fastener to the next fastener.

Having thus described the invention, what is claimed as new and desired to be secured by Letters Patent is:

1. Method of applying fasteners to work, including the steps of utilizing a strand of connected fasteners wherein the shank of each succeeding fastener is integrally joined to the head of a preceding fastener through a neck portion of reduced diameter as compared to said shank and head portions, said shank portions being circumferentially ridged and axially fluted, translationally inserting the foremost fastener of said strand, by a single unidirectional application of axially directed force to the succeeding fastener of said strand, into a preformed hole in the work, said hole being of a diameter smaller than the overall diameter of said fastener shank portions but not smaller than the root diameter of said shank portions, whereby a portion of the wall of said hole is removed and another portion thereof remains undisturbed by such insertion, moving said inserted fastener rotationally to cause said ridges to be forced into locking engagement with said undisturbed wall portion, and causing relative rotational movement between the inserted fastener and the succeeding fastener to rupture the neck portion connecting them. 7 i

2. The method of claim 1, the steps of rotationally moving said inserted fastener and causing relative rotation between said inserted fastener and the succeeding one being carried out successively by imparting a single rotational movement to the said succeeding fastener.

References Cited in the file of this patent UNITED STATES PATENTS 

